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Gujarat

Quality inspection in Rajkot

Clear To Load inspects castings, pumps, forgings, engines and engineering parts in Rajkot against your drawings, with inspectors travelling from Jodhpur. Rajkot is travel Band C: US$249 per man-day plus actual travel cost; up to 5 working days' notice. DC-MSME lists a completed common facility centre for Rajkot's Pump and Foundry Cluster (updated 20 March 2024).

Main products
Iron castings, pumps, forgings, oil and diesel engines, machine tools
Official clusters
Pump and Foundry Cluster (DC-MSME); castings and forgings, machine tools, oil engines (Gujarat Industries Commissionerate)
Inspectors
Travel from Jodhpur
Travel band
Band C (actual travel cost, quoted before you book)
Notice
Up to 5 working days
Report
Within 24 hours of the inspection

What is made in Rajkot

Rajkot is an engineering town. Its foundries pour grey and ductile iron, its machine shops turn and bore the castings, and assemblers build pumps, engines and machines around them. Many foundries sell castings to pump and valve makers in the same city, so one export order often depends on several local suppliers.

ClusterOfficial record
Pump and Foundry ClusterDC-MSME list of completed common facility centres under MSE-CDP (updated 20 March 2024)
Pump, foundry and diesel engine clusterDC-MSME skill mapping sheet for Rajkot
Castings and forgings; machine tools; oil enginesGujarat Industries Commissionerate, list of industrial clusters (last updated July 2019)
Common facility centre for diesel engine researchGujarat Industries Commissionerate, clusters taken up for development

Rajkot is not on DGFT's list of Towns of Export Excellence, so we describe its clusters only as the sources above list them. Other products sometimes linked with Rajkot, such as auto parts and kitchenware, have no official cluster record we could find, so we do not name them here.

What we check on Rajkot engineering goods

Engineering inspections are built on your drawing, the material standard and the test procedure, not on looks alone. Each product page sets out the checks in full.

ProductMain checks
Iron castingsDimensions to the drawing and ISO 8062-3 grade, blowholes and shrinkage on machined faces, witnessed Brinell hardness, nodularity report for ductile iron
PumpsWitnessed performance test against the curve and ISO 9906 grade, casing hydrostatic test, motor insulation and HV tests, nameplates
Steel forgingsLaps and folds, dimensions, witnessed ultrasonic and hardness tests, furnace charts
Industrial valvesBody castings, shell and seat tests, marking, end connections
Agricultural machineryBuild to drawing, guards and PTO shields, function run, welds and paint

We also check certificates against the parts: see mill test certificates (EN 10204) and ISO 2768 general tolerances. The industry pages for castings and forgings and machinery, pumps and valves explain how sampling works for parts and machines.

Travel bands and inspector basesBand A: Jodhpur. Travel: No travel fee. Notice: Same day when an inspector is free, otherwise 1–2 working days. Band B: Jaipur, Saharanpur, Moradabad, Delhi NCR or Kolkata, where our other inspectors are based. Travel: US$99 per man-day. Notice: Same day to 3 working days, depending on the city. Band C: Anywhere else in India. Travel: Actual travel cost, quoted before you book. Notice: Up to 5 working days, depending on distance. Inspector bases: Jodhpur, Jaipur, Saharanpur, Moradabad, Delhi NCR, Kolkata. Highlighted: Band C.BandWhere the factory isTravelNoticeAJodhpurInspector baseNo travel feeSame day when aninspector is free,otherwise 1–2 workingdaysBJaipurSaharanpurMoradabadDelhi NCRKolkataInspector basesUS$99 per man-daySame day to 3 workingdays, depending on thecityCAnywhere else in IndiaActual travelcost, quotedbefore you bookUp to 5 working days,depending on distanceInspector base (6 in all). Band C travel is quoted before you book.Travel bands and inspector basesBand A: Jodhpur. Travel: No travel fee. Notice: Same day when an inspector is free, otherwise 1–2 working days. Band B: Jaipur, Saharanpur, Moradabad, Delhi NCR or Kolkata, where our other inspectors are based. Travel: US$99 per man-day. Notice: Same day to 3 working days, depending on the city. Band C: Anywhere else in India. Travel: Actual travel cost, quoted before you book. Notice: Up to 5 working days, depending on distance. Inspector bases: Jodhpur, Jaipur, Saharanpur, Moradabad, Delhi NCR, Kolkata. Highlighted: Band C.ABand ANo travel feeJodhpurNotice: Same day when an inspector isfree, otherwise 1–2 working daysBBand BUS$99 per man-dayJaipurSaharanpurMoradabadDelhi NCRKolkataNotice: Same day to 3 working days,depending on the cityCBand CActual travel cost, quotedbefore you bookAnywhere else in IndiaNotice: Up to 5 working days,depending on distanceInspector base (6 in all)

Common defects in Rajkot castings and pumps

DefectHow it is foundClass
Pump casing or valve body leaks under hydrostatic testWitnessed pressure testCritical
Motor insulation breaks down in the HV testWitnessed electrical testCritical
Wrong material grade, or certificate from a different heatHeat numbers traced to the certificate; hardnessCritical or major, by use
Blowholes, shrinkage or sand inclusions on machined facesVisual check of sealing and bearing facesMajor
Repair welds or putty filled and painted overClose look at painted surfaces; foundry repair rulesMajor
Head or flow below the guaranteed curve beyond the agreed gradeWitnessed performance testMajor
Fettling marks, paint runs, rough as-cast surface on non-functional areasVisualMinor

Timing and logistics

  • Test dates: witnessed tests run on the factory's test bed and schedule. Agree the test procedure and the units to be tested before the visit, and tell us the date as soon as it is fixed.
  • Castings first: a during-production inspection at the foundry or machine shop finds porosity and dimensional problems before parts are assembled into pumps or machines.
  • New supplier: a factory audit shows whether the foundry's lab, test bed and calibration records exist as described.
  • Packing and loading: heavy parts need crating, rust protection and ISPM 15 wood packaging; container loading supervision checks bracing and lashing.

How to book an inspection in Rajkot

Send the product, the factory's address and the ready or test date through the booking form for Rajkot. Include the drawing and revision, material standard and grade, the certificate type ordered and the test procedure.

An inspection costs US$249 per man-day. Rajkot is outside our inspector base cities, so travel is charged at actual cost, quoted before you book; see pricing. Within 24 hours we confirm the inspector, notice and price. The report arrives within 24 hours of the inspection, with a verdict of Cleared to load, Hold or Not cleared.

Sources

  1. DC-MSME: Completed Common Facility Centres under MSE-CDP (updated 20.03.2024)
  2. DC-MSME: skill mapping, Rajkot (pump, foundry and diesel engine cluster)
  3. Industries Commissionerate, Government of Gujarat: cluster development (last updated 12 Jul 2019)
  4. ISO 9906:2012, Rotodynamic pumps: hydraulic performance acceptance tests (SIS listing)

Are you a quality inspector in Rajkot?

We work with vetted freelance inspectors near the factories we check. You take assignments in your own area, inspect to our checklist, and Clear To Load pays you, never the factory. Apply to inspect with us.

Frequently asked questions

Can you witness a pump performance test in Rajkot?

Yes. The inspector picks units at random, checks the calibration of the factory's instruments, witnesses the test against the guaranteed curve and agreed ISO 9906 grade, and records the readings.

Do you check the material of castings?

We trace heat numbers to the certificate, witness hardness tests and check the nodularity report for ductile iron. Full chemical analysis is a lab test; we can seal samples for an accredited lab.

Do you carry out NDT yourselves?

We witness NDT carried out by the factory's or its contractor's technicians, check the procedure and technician certificate, and record the result.

Can one visit cover a foundry and the pump assembler?

Each factory needs its own visit and sample. If they are close and the lots are small, two sites can sometimes share a day; we confirm the man-days when you book.

Is Rajkot a Town of Export Excellence?

No. Rajkot is not on DGFT's list of Towns of Export Excellence. Its engineering clusters are recorded by DC-MSME and the Gujarat Industries Commissionerate, as shown on this page.

Know before it ships

Tell us the product, the factory's city and your ready date. We confirm the inspector, the notice time and the price before you book.

Book an inspection