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When 20–60% of the order is complete

During-production inspection in India

Clear To Load runs during-production inspections (DUPRO) at factories across India when 20–60% of an order is complete, for US$249 per man-day. The inspector checks finished units, work in progress and materials against your approved sample, finds defects that would repeat across the order, and agrees corrective actions with the factory while they can still be fixed.

Price
US$249 per man-day
Report
Within 24 hours
Coverage
Any factory in India
Result
Cleared to load · Hold · Not cleared

A during-production inspection (DUPRO) checks an order while it is still being made, so a defect found in the first units can be fixed before it repeats across the rest. This page covers how Clear To Load times and prices a DUPRO at Indian factories, and what the report gives you. For trigger points by product, read when to book a during-production inspection; for how a DUPRO differs from a final check, see pre-shipment inspection vs DUPRO.

Scope

What a mid-production visit looks at

A DUPRO looks back at the units already finished and forward at what is still to be made. It is the one visit where the inspector sees construction that later steps will hide.

Major defect: crack in the wood of a cabinet, marked in chalk
Major defect: crack in the wood of a cabinet, marked in chalk
Major defect: poorly filled crack on a wooden TV unit, marked in chalk
Major defect: poorly filled crack on a wooden TV unit, marked in chalk
Major defect: poor finish and scratches on the iron frame of a nesting table
Major defect: poor finish and scratches on the iron frame of a nesting table
CheckWhat the inspector does
Production progressUnits finished, in progress and not started, against the agreed ship date.
Finished unitsA random sample of completed units checked for workmanship, dimensions and function.
Work in progressJoinery, finishing, stitching, casting or assembly at each production stage, before it is covered.
MaterialsTimber, fabric, foam, hardware and finishes against the approved specification; moisture readings on timber.
Subcontracted stagesWhich steps are done outside the main unit, and the state of that work when it returns.
Corrective actionsEach systematic defect recorded with the action and date agreed with the factory.
Timing in India

Choosing the DUPRO date in an Indian production run

A DUPRO is triggered by progress, not by the calendar. Ask the factory to tell you when each milestone below is reached.

StepWhenWhat to know
First finished unitsEarly in the runFor a new product or factory, an initial production check catches set-up errors in jigs, patterns or colour recipes.
Your bookingAt least the notice for the factory's travel band (table below)We confirm the inspector, date and price within 24 hours.
Main DUPROAbout 20–60% completeEnough finished units to sample, and enough left to change.
Before a hiding stageBefore finishing, upholstery, backing or platingJoinery and moisture are checked before lacquer; frames before upholstery; tufting before backing.
ReportWithin 24 hours of the visitAfter supervisor review. Corrective actions are listed with dates.
Follow-upAt the pre-shipment inspectionThe PSI confirms that the agreed corrective actions were made on the rest of the order.
Monsoon (June to September)Book the DUPRO earlierTimber seasoning, glue and lacquer drying slow down in humid weather, so the gap between the DUPRO and the ready date needs to be longer.
Diwali (October or November)Avoid the festival week itselfMany workshops close for several days and some workers travel home. A DUPRO just before the break records the state the factory will restart from.

Notice by travel band

Notice runs from your booking to the visit. A DUPRO date is easier to move than a PSI date, so book early and adjust as the factory reports progress. Check your factory's band on the coverage page.

When each inspection happens1. Pre-production (PPI): 0% before mass production. Materials, components and golden sample checked. 2. During production (DUPRO): 20–60% of the order complete. Repeat defects caught while they can be fixed. 3. Pre-shipment (PSI): 100% produced, at least 80% packed. Random sample drawn from packed cartons. 4. Loading (Loading supervision): 100% packed, on the stuffing day. Container, carton count and seal checked. Highlighted: During production.1Pre-productionPPI0%before mass productionMaterials, componentsand golden samplecheckedThis service2During productionDUPRO20–60%of the order completeRepeat defects caughtwhile they can be fixed3Pre-shipmentPSI100%produced, at least 80%packedRandom sample drawnfrom packed cartons4LoadingLoading supervision100%packed, on thestuffing dayContainer, carton countand seal checkedWhen each inspection happens1. Pre-production (PPI): 0% before mass production. Materials, components and golden sample checked. 2. During production (DUPRO): 20–60% of the order complete. Repeat defects caught while they can be fixed. 3. Pre-shipment (PSI): 100% produced, at least 80% packed. Random sample drawn from packed cartons. 4. Loading (Loading supervision): 100% packed, on the stuffing day. Container, carton count and seal checked. Highlighted: During production.1Pre-productionPPI0% before mass productionMaterials, components and goldensample checked2During productionThis serviceDUPRO20–60% of the order completeRepeat defects caught while they canbe fixed3Pre-shipmentPSI100% produced, at least 80% packedRandom sample drawn from packedcartons4LoadingLoading supervision100% packed, on the stuffing dayContainer, carton count and sealchecked
BandWhereNoticeTravel fee
Band AJodhpurSame day when an inspector is free, otherwise 1–2 working daysNo travel fee
Band BJaipur, Saharanpur, Moradabad, Delhi NCR or Kolkata, where our other inspectors are basedSame day to 3 working days, depending on the cityUS$99 per man-day
Band CAnywhere else in IndiaUp to 5 working days, depending on distanceActual travel cost, quoted before you book
Cost

DUPRO cost, worked through

A DUPRO costs US$249 per man-day, the same rate as a final inspection, plus travel by band. As a guide, one man-day covers one factory and up to 3 furniture styles at General Level II, or up to 5 styles of smaller décor, textile or kitchen items. Large lots, many styles or full assembly and function tests can need more.

Worked example. An importer orders 1,200 pieces of brass and iron décor in 5 styles from a factory in Moradabad, which is in Band B. Five styles of smaller décor fit in one man-day. The importer books a DUPRO at about 40% complete and a pre-shipment inspection at the end:

LineSumAmount
DUPRO at about 40%US$249 + US$99 Band B travelUS$348
Pre-shipment inspectionUS$249 + US$99 Band B travelUS$348
Both visits, before taxUS$696

The DUPRO adds US$348 to the order. If it finds a systematic defect, such as the wrong plating colour or loose joints, the factory fixes it on the remaining 60% instead of reworking finished, packed goods, and you are less likely to face a failed final inspection and a reinspection at US$149 plus travel. Rates and an estimator are on pricing.

In India

Why mid-run checks pay off in Indian workshops

Hand-made goods vary by batch

Many Indian export orders are made in small workshops and finished by hand, often across several units. Variation between batches is common, and a defect found at 30% completion costs far less to fix than one found at final inspection.

Subcontracted steps

Carving, casting, polishing, plating and embroidery are often done outside the main factory. A DUPRO is often the only chance to see that work before it is assembled, finished and packed.

Timing against Indian lead times

Allow for festival shutdowns, for example around Diwali, and for slower drying of wood and finishes in the monsoon when you schedule a DUPRO. We can advise on timing for the factory's city.

Corrective actions that hold until the PSI

A DUPRO is only as useful as what the factory does next. For each systematic defect the report records the defect and its class, how many units are affected so far, the likely cause in the process, the action the factory agreed, who owns it and the date. That is a short corrective action plan.

At the pre-shipment inspection the inspector checks each action against the remaining units. Defects already found on finished units are listed separately, so you can decide whether they are reworked, replaced or accepted. If a DUPRO finds a critical defect, such as a tip-over risk or a sharp edge, the verdict is Not cleared and the factory should stop that style until it is fixed.

The report

What a DUPRO report records

Cleared to load Hold Not cleared

A DUPRO report gives the production status (finished, in progress, not started) against the ship date, the defects found in finished units and work in progress with photos, and a list of corrective actions with the date the factory agreed to each. It ends in a verdict: Cleared to load (production on track), Hold (issues to resolve) or Not cleared (stop and fix).

Our published sample reports are final-stage furniture inspections, not DUPROs. Sample 04 shows the kind of defect a DUPRO is meant to catch: in a Jodhpur lot of 661 pieces of wood, iron and marble furniture, 3 TV units had badly filled cracks and 2 marble tops were cracked, found when the whole lot was already made. Poor crack filling is a process habit; at 40% it can be corrected on the remaining units.

See all sample reports
Final random inspection
9 furniture styles · 181 pieces · Jodhpur · November 2022
Cleared to load
Sample (ISO 2859-1, level II, code G)
31 pcs
Critical defects
0 · zero tolerance
Major defects (AQL 2.5)
0 · accept ≤ 2
Minor defects (AQL 4.0)
2 · accept ≤ 3
Quantity vs PO
181 of 181 offered
Barcodes
Scanned · passed
Real inspection, anonymised. Read the full report (Sample 01) →

During-production inspection: questions buyers ask

If I can only afford one inspection, should it be DUPRO or pre-shipment?

For a first order with a new factory, a DUPRO usually saves more, because problems can still be fixed. For repeat orders with a proven factory, a pre-shipment inspection is the usual choice.

How far through production should the order be?

About 20–60% complete: enough finished units to sample, and enough still to make that a fix changes the outcome. For products finished in stages, book before the stage that hides defects, such as finishing or upholstery.

Does a DUPRO use AQL sampling?

For finished units, yes: the sample is drawn under ISO 2859-1 from the quantity finished at the time of the visit. Work in progress is checked stage by stage rather than sampled for an accept or reject decision on the lot.

Can the inspector return to confirm the fixes?

Yes. The pre-shipment inspection verifies that the corrective actions were made. A separate follow-up visit is priced as a man-day (US$249) plus travel.

Does a DUPRO give a verdict?

Yes. A DUPRO report ends in Cleared to load (production on track), Hold (issues to resolve) or Not cleared (stop and fix), with the corrective actions listed.

Can a DUPRO be done during the monsoon or around Diwali?

Yes. In the monsoon, book it earlier, because drying and rework take longer. Around Diwali, avoid the festival week, when many workshops are closed, and confirm the factory's progress the week before.

Know before it ships

Tell us the product, the factory's city and your ready date. We confirm the inspector, the notice time and the price before you book.

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