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Home décor inspection

Metal bathroom accessory inspection in India

A metal bathroom accessory inspection checks what the metal really is and how long its finish will last in a wet room: solid brass or plated zinc or iron, which stainless grade, plating and PVD colour against the master, lacquer cover on antique brass, rust at welds and inside tubes, and salt-spray samples sent to a lab.

Typical materials
Brass (cast, sheet or tube), stainless steel 304, 201 or 430, mild steel, aluminium, zinc alloy castings
Typical finishes
Chrome, nickel, PVD (matte black, brushed gold), powder coat, antique brass with lacquer
Where it's made in India
Moradabad: ODOP metal craft, Town of Export Excellence for handicrafts; Aligarh: ODOP lock and hardware, metal handicraft
Typical AQL
General II; 0 critical, 2.5 major, 4.0 minor

Metal bath pieces from Moradabad and Aligarh

Moradabad is the ODOP district for metal craft and, since the Foreign Trade Policy 2023, a Town of Export Excellence for handicrafts; Moradabad Metal Craft also has a geographical indication (application 161). Aligarh is the ODOP district for lock and hardware and for metal handicraft, and the Uttar Pradesh ODOP page lists hardware fittings among its products. These are general metal clusters. No official source names them for bathroom accessories, though both make the brass and steel parts such pieces are built from.

Typical routes: brass bodies are sand-cast or pressed from sheet, tubes are bent and brazed, steel pieces are cut, bent and welded. Pieces are buffed, then electroplated (nickel, chrome), PVD-coated, powder-coated or chemically darkened and lacquered for an antique look. Plating and PVD are often done by a job-work unit, not the exporter, which is why finish varies between lots.

Load and fixing checks for rails, hooks and shelves are on wall-mounted bathroom accessories. Decorative brass without a bathroom use is on brass and copper décor.

What we check on metal bathroom accessories

CheckHow it is checkedWhat fails
Base metalMagnet; weight against the approved sample; XRF reading where the buyer provides or pays for an instrumentPlated iron or zinc alloy where solid brass was ordered
Stainless gradeMagnet separates ferritic 430 from austenitic grades; 304 versus 201 needs XRF or a lab, because both are largely non-magnetic430 or 201 where 304 was ordered
Plating and PVD colourPieces side by side with the master under the same light, several anglesMatte black with a brown cast, gold too yellow or red, gloss where matte was ordered
Plating qualityInside curves, edges and hidden faces checked; tape test on coating where the plan saysBare or thin areas in recesses, blisters, peeling, burnt (dull) plating at edges
Lacquer on antique brassRaking light for missed areas; water drop on a sample pieceUneven or missing lacquer that will spot and tarnish in steam
RustWelds, cut ends, screw holes and the inside of tubes checked with a torchRust spots or red staining, especially at welds and open tube ends
Edges and burrsGlove-free hand run over edges, screw holes and tube endsBurrs or sharp edges that cut
Salt-spray samplesPieces pulled at random, sealed and sent to an accredited lab for the test in the buyer's spec, such as ISO 9227 neutral salt spray or CASS for a set number of hoursCorrosion or blistering before the specified hours

Common metal bathroom accessory defects and how they are classed

DefectTypical class
Sharp burr or edge that cutsCritical
Wrong base metal or stainless gradeMajor (critical if a material claim is printed on the pack)
Rust at a weld or cut endMajor
Peeling or blistered platingMajor
Finish colour outside the master rangeMajor
Thin plating in a recess, not visible when fixedMinor
Light scratches or polishing marksMinor

Material claims and chemical rules

  • Lead in brass. Most brass alloys contain some lead. Buyers selling into California decide on a Prop 65 warning or test for lead; the test is lab work on sealed samples.
  • REACH. EU buyers usually ask for a REACH SVHC declaration for the alloy, the plating chemistry and any lacquer or powder coat.
  • Material claims. "Solid brass" or "304 stainless" on the pack or listing is a claim the importer must be able to back. Mill certificates for steel sheet or tube help; see mill test certificates (EN 10204).
  • General safety. The EU GPSR covers sharp edges and pieces that can fail in use.

Packing plated metal

Plated and PVD finishes scratch against each other and against carton staples. Each piece should be in its own polybag or sleeve, with foam over corners and tube ends. Antique brass that has been lacquered needs full curing before it is bagged, or the bag sticks and marks the finish. For sea freight, some buyers ask for VCI paper or silica gel in each carton because condensation in the container rusts bare steel and cut edges. We check bags, desiccant and carton marks during the packing check.

What to put in your purchase order

  • Base metal and grade for each part, including screws and set screws.
  • Finish name and code, with a master piece and colour limits for PVD and antique finishes.
  • Plating or coating thickness, if you have a figure, and how it will be measured.
  • Salt-spray test method and hours, and how many samples per lot go to the lab.
  • Edge and burr rule, and the packing: polybag, foam, VCI or desiccant.

Need a lab test? Lab testing coordination covers sample pulling, sealing and checking the report against the goods.

Sources

  1. National ODOP product list (Invest India, 5 May 2023)
  2. EPCH press release: Moradabad and Varanasi added as Towns of Export Excellence (FTP 2023)
  3. ODOP Uttar Pradesh: Aligarh district
  4. ODOP Uttar Pradesh: Moradabad district
  5. ISO 9227:2022, corrosion tests in artificial atmospheres: salt spray tests

Frequently asked questions

How do you tell solid brass from plated zinc or iron?

A magnet picks up plated iron at once. Zinc alloy and brass are both non-magnetic, but zinc alloy is lighter and shows grey metal at a hidden cut or thread. An XRF reading gives the alloy where an instrument is available.

Can a magnet tell 304 stainless from 201?

No. Both are largely non-magnetic. A magnet only separates ferritic grades such as 430. Telling 304 from 201 needs an XRF reading or a lab test.

Do you run salt-spray tests at the factory?

No. Salt spray is a cabinet test done by an ISO/IEC 17025-accredited lab. We pull and seal random pieces, send them to the lab you choose or that we suggest, and check the report against the goods.

Why does matte black differ between lots?

PVD and black coatings depend on the coating unit, the batch and the base finish. Lots coated on different days or by different job-workers often differ. Comparing each lot with a signed master piece catches this.

Do you inspect in Moradabad?

Yes. We have inspectors based in Moradabad, so travel there is charged at the Band B rate shown on the pricing page.

Know before it ships

Tell us the product, the factory's city and your ready date. We confirm the inspector, the notice time and the price before you book.

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