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Cosmetics inspection

Herbal and Ayurvedic cosmetics inspection

An inspection of herbal and Ayurvedic cosmetics checks fill and leaks on hair oils, creams and powders, tamper seals, batch codes and expiry dates, the maker's licence, and every label claim against your approved wording, because 'stops hair fall' can make a cosmetic a drug. Heavy metals and microbiology are lab tests on samples we seal.

Typical products
Ayurvedic hair oils, herbal shampoos, face packs and ubtan powders, creams, lip balms, kajal
Where it's made in India
No export cluster is verified, so we name none
Key rules
US FD&C Act cosmetic and drug definitions, MoCRA; EU Cosmetics Regulation 1223/2009 and claims Regulation 655/2013; India Cosmetics Rules 2020
Typical AQL
General II; 0 critical, 2.5 major, 4.0 minor

Cosmetic or Ayurvedic medicine: start with the licence

In India the word "Ayurvedic" on a pack can mean two different legal products. A cosmetic is made under a licence granted by the State Licensing Authority in Form COS-8 under the Cosmetics Rules, 2020 (applied for in Form COS-5; a loan licence to make at another maker's plant is applied for in Form COS-6 and granted in Form COS-9), with named technical staff. An Ayurvedic medicine, including many medicated hair oils, is licensed separately under the Drugs and Cosmetics Rules, 1945, usually in Form 25-D. The same factory may hold both.

The importing country decides what the product is in your market, not the Indian licence. A hair oil made as an Ayurvedic medicine in India can still be sold as a cosmetic abroad if its formula and claims fit, and a product licensed as a cosmetic in India becomes a drug abroad if its label makes drug claims. The inspector asks to see the licence and checks that your product appears on it, because it shows which rules the plant works under and who signs off its batches.

Rule 34(10) of the Cosmetics Rules also applies to exports: labels follow the importing country's law, but the inner and outer packs must still show the product name, a batch number preceded by "B", any use-before date, the manufacturer's name and premises and the licence number, unless the buyer asks for a code number approved by the State Licensing Authority instead of the maker's name.

The claim line between cosmetic and drug

Herbal products are sold on their benefits, and that is where they cross the line. In the US, FDA classes a product by its intended use: cleansing, beautifying or changing appearance is cosmetic; treating or preventing disease, or affecting the structure or function of the body, is a drug. FDA names "restore hair growth" as a drug claim, and a scent claimed to help sleep is a drug too. In the EU, claims must meet the six common criteria in Regulation 655/2013, from truthfulness to evidential support, and a product presented as treating disease is regulated as a medicine.

Wording on the packWhy it needs review
"Stops hair fall", "regrows hair"Hair growth and hair loss claims are drug claims in the US
"Heals acne", "cures dandruff", "treats eczema"Treating a condition is a drug claim; in the US an anti-dandruff shampoo is a drug as well as a cosmetic
"Relieves headache", "helps you sleep"Effect on the body, not on appearance
"Chemical-free", "100% natural"Must be truthful and supported by evidence under the EU common criteria
"Approved by", "certified" with a government logoEU claims rules bar suggesting authority approval

The inspector does not judge the law. We compare each pack with the wording your regulatory adviser approved for that market and report any difference, including on inserts, cartons and stickers.

What we check on herbal and Ayurvedic cosmetics

CheckHow it is checkedWhat fails
Hair oil fill and leaksNet weight on a calibrated scale; bottles inverted and squeezed; flip-top and pump functionShort fill, oil at the cap, flip-tops that do not close
Herb sedimentBottles held to the light; sediment against the sampleHeavy or uneven sediment, floating plant matter where none is specified
Creams and balmsJars opened on a sample: fill, surface, separation, odourOil separation, dry or cracked surface, mould spots, rancid odour
Powders and face packsPouch weight, seal strength, colour and lumps against the sampleCaked powder, open seals, insects or foreign matter
Tamper evidenceInduction seals, shrink bands, sealed cartonsMissing or loose seals
Dates and codesBatch code, manufacturing date, expiry or period-after-opening symbol on unit and cartonMissing or illegible dates, codes that differ between unit and carton
Labels and claimsEvery panel against approved artwork per market, including the ingredient listUnapproved claims, missing warnings, wrong responsible person
Licence and retained samplesLicence copy checked for the product; factory's retained samples for the batch confirmedProduct not on the licence; no retained sample kept

Heavy metals and the tests that matter

FDA warns that some unapproved Ayurvedic products have contained harmful levels of lead, mercury or arsenic, which are not shown on the label. Those warnings concern medicines taken by mouth, but buyers of Ayurvedic cosmetics test for the same metals because herbs, minerals and mined colours can carry them. Rules to know:

  • US. FDA guidance recommends no more than 10 ppm lead as an impurity in lip products and externally applied cosmetics. FDA states that kohl, kajal and surma are not approved colour additives, so they cannot legally be sold as cosmetics in the US.
  • EU. Lead, arsenic, cadmium and mercury and their compounds are listed as prohibited substances in Annex II of the Cosmetics Regulation, with narrow exceptions for two mercury preservatives in eye products. Article 17 tolerates only traces that are technically unavoidable in good manufacturing practice and do not make the product unsafe.
  • India. The Cosmetics Rules limit unintentional mercury in finished cosmetics, other than eye products, to 1 ppm and ban lead and arsenic compounds as colourants.

Samples drawn at random and sealed with numbered tape go to an accredited lab for heavy metals by ICP-MS, microbiology and, where your safety assessor asks, preservative efficacy, through lab testing coordination.

Common herbal and Ayurvedic cosmetics defects and how they are classed

DefectTypical causeClass
Drug claim on a pack sold as a cosmeticIndian-market artwork reused for exportCritical
Lab result over the agreed heavy-metal limitContaminated herb or mineral ingredientCritical
Kajal or kohl in a US orderProduct range not screened per marketCritical
Leaking hair oil bottlesCap liner missing, neck finish mismatchMajor
Mould or separation in creamsWeak preservation, hot storageMajor
Missing expiry or batch codeCoding machine skipped unitsMajor
Label slightly off-centreHand labellingMinor

Your defect list decides the final class.

Packing and your purchase order

Hair oils travel best with an induction seal or inner plug under the cap and in divided cartons; creams with herbal extracts need protection from heat in the container. The inspector checks seals, upright packing and carton marks, and that no stock from an earlier batch is mixed into the lot.

  • Formula reference and the licence under which it is made.
  • Claims approved per market, and the full artwork set, including inserts.
  • Expiry or period after opening, and batch code format.
  • Heavy-metal, microbiology and other lab limits, and the lab.
  • Pack, closure and seal specification; fill and tolerance.
  • Number of sealed samples per batch and retained samples at the factory.

Herbal hair colours are covered on the henna and mehndi page. Book an inspection.

Sources

  1. CDSCO: Cosmetics Rules, 2020
  2. FDA: Is it a cosmetic, a drug, or both? (Or is it soap?)
  3. FDA: Heavy metal poisoning and certain unapproved Ayurvedic drug products
  4. FDA: Lead in cosmetics
  5. FDA: Kohl, kajal, al-kahal, surma, tiro, tozali or kwalli
  6. Regulation (EC) No 1223/2009 on cosmetic products (EUR-Lex)
  7. Commission Regulation (EU) No 655/2013, common criteria for cosmetic claims (EUR-Lex)

Frequently asked questions

Can we sell an Ayurvedic hair oil in the US?

Yes, as a cosmetic, if its label only makes cosmetic claims such as conditioning or shine and it meets MoCRA. Claims to stop hair loss or regrow hair make it a drug in the US, which needs a different route.

Does an Indian Ayurvedic licence help in the EU?

It shows how the product is made in India, but the EU treats the product under its own rules: as a cosmetic under Regulation 1223/2009, with an EU responsible person and safety report, or as a medicine if it is presented as treating disease.

Can you test heavy metals at the factory?

No. Heavy metals are measured by an accredited lab, usually by ICP-MS. The inspector draws samples at random from the packed lot, seals them with numbered tape and sends them with a chain-of-custody form.

Can kajal be exported to the US?

FDA states that kohl, kajal and surma are not approved colour additives, so they are illegal as cosmetics in the US and can be detained at import. Check eye products with your US adviser before ordering.

What documents should the supplier show?

The manufacturing licence listing your product, a certificate of analysis per batch, safety data sheets and IFRA certificates for fragrances, and the lab reports you require. Your responsible person keeps the safety file.

Know before it ships

Tell us the product, the factory's city and your ready date. We confirm the inspector, the notice time and the price before you book.

Book an inspection